HAZard and OPerability (HAZOP) Anaysis Block Flow Diagram

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	Process Hazards Analysis

	Qualitative and quantitative risk assesment techniques applied to your process to minimize potential hazards.

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HAZOP Basis

FMEA Basis

Risk Assessment Matrix

HAZOP BASIS

A HAZOP, or HAZard and OPerability analysis, is a structured technique in which a multi-discipline team performs a systematic study of a process using guide words to discover how deviations from the design intent can occur in equipment, actions, or materials, and whether the consequences of these deviations can result in a hazard.

The results of the HAZOP analysis are the team's recommendations, which include identification of hazards and the recommendations for changes in design, procedures, etc. to improve the safety of the system. Deviations during normal, startup, shutdown, and maintenance operations are discussed by the team and are included in the HAZOP. A block flow diagram of the HAZOP process is given below:

The following terms are used in the HAZOP process and in the HAZOP table (see downloadable pdf file at right):

·		Design Intent - the way a process is intended to function.
·		Deviation - a departure from the design intent discovered by systematically applying guide words to process parameters.
·		Guide Word - simple words such as "high" pressure, "high" temperature, "leak" etc. that are used to modify the design intent and to guide and stimulate the brainstorming process for identifying process hazards. The library-based approach was used in which the most appropriate guidewords for the process were selected from the total list of possible guidewords.
·		Cause - the reason why a deviation might occur.
·		Consequence - the results of a deviation.
·		Safeguard - engineered systems or administrative controls that prevent the causes or mitigate the consequences of deviations.
·		Hazard Category - an assessment of the hazard risk of the operation. In this analysis, we have used the MIL-STD-882D, "Hazard Risk Assessment Matrix."
·		Recommendations - recommendations for design changes, procedural changes, or for further study.

Guide words for flow in a chemical process include High Flow, No/Low Flow, Reverse Flow, Misdirected Flow, High Pressure, Low Pressure, High Temperature, Low Temperature, High Contaminants, Leak and Rupture.

For processes utilizing explosives, the guide words include electrical initiation, ESD spark, Impact shock, Friction, Impingement, Incompatibities, Explosive shock, Thermal ignition, Propagation, Personnel Injury, Environmental contamination, Equipment damage and Product damage.

For more information regarding pricing and availability of Process Hazards Analysis services, please contact:

Gary D. Dodds
Vice-President, SMS

To download and view a one-page, typical HAZOP conducted by SMS for a propellant manufacturer in PDF format (72 KB), click below:

"Typical HAZOP conducted by Safety Management Services, Inc. for a Propellant Manufacturer."

To download and view a one-page, typical HAZOP conducted by SMS for a chemical process in PDF format (52 KB), click below:

"Typical HAZOP conducted by Safety Management Services, Inc. for a Chemical Process."

If you do not have Adobe Acrobat Reader and would like to download it for free, click on the image below to go to the Adobe site, scroll to the bottom of the popup window and choose, "Get Acrobat Reader free!":